Chevrolet Cruze Repair Manual: Rear Side Door Adjustment
Rear Side Door
Caution: Refer to Fastener Caution in the Preface section.
Procedure
- Loosen the rear door hinge bolt (Qty: 4) to adjust the rear door.
- Adjust the rear door in order to obtain an even gap between the rear door and the roof, the quarter outer panel, the rocker panel and the front side door and so that the rear door is flush with the roof, the quarter outer panel, the rocker panel and the front side door.
Adjustment
- Rear side door to roof (a) 6.0 mm ± 1.0 mm (0.24 in ± 0.04 in)
- Rear side door to quarter outer panel (b) 3.5 mm ± 0.75 mm (0.14 in ± 0.03 in)
- Rear side door to rocker panel (c) 4.5 mm ± 1.0 mm (0.18 in ± 0.04 in)
- Rear side door to front side door (d) 3.5 mm ± 0.75 mm (0.14 in ± 0.03 in)
Tighten 25 N·m (19 lb ft)
Front Side Door Replacement
Preliminary Procedure
Remove the front side door trim panel. Refer to Front Side Door Trim
Replacement.
Front Side Door Check Link Bolt
Caution: Refer to Fastener Caution in the Preface ...
Rear Side Door Replacement
Preliminary Procedure
Remove the rear side door trim panel. Refer to Rear Side Door Trim
Replacement.
Rear Side Door Check Link Bolt
Caution: Refer to Fastener Caution in the Preface se ...
Other materials:
Installation Procedure
Create 5 x 18 mm (4/16 x 11/16 in) slots for MIG-brazing
(1).
Clean and prepare the attaching surfaces for spot welding and brazing.
Note: In MIG-brazing areas 50 mm (2 in) must be kept clear
of structural adhesive.
Apply structural adhesive to all attaching surfaces ...
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Collision Sectioning Warning in the Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR System. Refer to SIR Disabling ...
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR System. Refer to SIR Disabling and Enabling.
Disconnect the negative battery cable. Refer to Bat ...
