Warning: Remove the fuel tank cap and relieve the fuel system pressure before servicing the fuel system in order to reduce the risk of personal injury. After you relieve the fuel system pressure, a small amount of fuel may be released when servicing the fuel lines, the fuel injection pump, or the connections. In order to reduce the risk of personal injury, cover the fuel system components with a shop towel before disconnection. This will catch any fuel that may leak out. Place the towel in an approved container when the disconnection is complete.
Road Test Warning
Warning: Road test a vehicle under safe conditions and while obeying all traffic laws. Do not attempt any maneuvers that could jeopardize vehicle control. Failure to adhere to these precautions could lead to serious personal injury and vehicle damage.
Safety Glasses and Compressed Air Warning
Warning: Wear safety glasses when using compressed air in order to prevent eye injury.
Safety Glasses Warning
Warning: Wear safety glasses in order to avoid eye damage.
Safety Goggles and Fuel Warning
Warning: Always wear safety goggles when working with fuel in order to protect the eyes from fuel splash.
SIR Deployed Inflator Modules Are Hot Warning
Warning: After deployment, the metal surfaces of the SIR component may be very hot. To help avoid a fire or personal injury:
SIR Inflatable Module Deployment Outside Vehicle Warning
Warning: When you are deploying an inflator module for disposal, perform the deployment procedures in the order listed. Failure to follow the procedures in the order listed may result in personal injury.
SIR Inflator Module Disposal Warning
Warning: In order to prevent accidental deployment and the risk of personal injury, do not dispose of an undeployed inflator module as normal shop waste. Undeployed inflator modules contain substances that could cause severe illness or personal injury if their sealed containers are damaged during disposal. Use the following deployment procedures to safely dispose of an undeployed inflator module.
Failure to observe the following disposal methods may be a violation of federal, state, or local laws.
Restraint System
Note: If the vehicle has been in a collision, refer to Repairs and
Inspections Required After a Collision for additional information.
Vehicle has front and rear seat belts that are the primary means of occupant
restraint. Seat belts help to keep the occupants inside the
passenger compartment a ...
Installation Procedure
Cut the rear side rail in corresponding locations to fit the remaining
original panel. The sectioning joint should be trimmed to allow a
gap of one-and-one-half-times the metal thickness at the sectioning joint.
Create a 50 mm (2 in) backing plate from the unused portion of the
serv ...
Installation Procedure
Note: If the location of the original plug weld holes can not be
determined, space the braze holes every 40 mm (1½ in).
Create 5 x 18 mm (4/16 x 11/16 in) slots for MIG-brazing along the edges
of the rear floor panel filler as noted from the original
panel.
Clean and prepare ...