Chevrolet Cruze Repair Manual: Removal Procedure
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
- Disable the SIR System. Refer to SIR Disabling and Enabling.
- Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Remove the rear side door. Refer to Rear Side Door Replacement.
- Remove the rear side door outside handle. Refer to Rear Side Door Outside Handle Replacement.
- Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Grind the edges of the rear side door outer panel to separate the outer door panel from the door shell.
- Remove the rear side door outer door panel.
- Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Straighten the edges of the door shell.
Rear Side Door Outer Panel Replacement (MIG-Brazing)
Special Tools
BO-6396 Bonding Pliers
BO-6392 Flanging Tool Kit
For equivalent regional tools, refer to Special Tools.
Note: According to different corrosion warranties, only the
regional m ...
Installation Procedure
Apply structural adhesive on the flanges of the rear side door inner
panel where the rear side door outer panel bears on.
Align the rear side door outer panel.
Verify the fit of the rear sid ...
Other materials:
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR System. Refer to SIR Disabling and Enabling
Disconnect the negative battery cable. Refer to Batte ...
Engine Compartment Fuse Block
To remove the fuse block cover, squeeze the clips and swing it up.
Notice: Spilling liquid on any electrical component on the vehicle
may damage it. Always keep the covers on any electrical component.
Engine Compartment Fuse Block
The vehicle may not be equipped with all of the fuses, relay ...
Ultra High Strength Dual Phase Steel
This information provides repair recommendations and general guidelines for
steel classified as Ultra High Strength Dual Phase Steel (Dual
Phase Steel with a tensile strength greater than 800 MPa), also known as DPX.
General Motors recommends the following when repairing or replacing this type ...
