Chevrolet Cruze Repair Manual: Roof Side Rail Inflatable Restraint Module Replacement
Warning: In order to prevent SIR deployment, personal injury, or unnecessary SIR system repairs, do not strike the door or the door pillar in the area of the side impact sensor (SIS). Turn OFF the ignition and remove the key when performing service in the area of the SIS. Warning: When performing service on or near the SIR components or the SIR wiring, the SIR system must be disabled. Refer to SIR Disabling and Enabling . Failure to observe the correct procedure could cause deployment of the SIR components, personal injury, or unnecessary SIR system repairs.
Preliminary Procedure
- Disable SIR system. Refer to SIR Disabling and Enabling
- Remove the headliner. Refer to Headlining Trim Panel Replacement.
Inflatable Restraint Roof Rail Retainer (Qty: 5)
Inflatable Restraint Roof Rail Bolt (Qty: 4)
Caution: Refer to Fastener Caution in the Preface section.
Tighten 9.5 N·m (84 lb in)
Inflatable Restraint Roof Rail Module Assembly
Driver or Passenger Seat Side Inflatable Restraint Module Replacement
Warning: Refer to SIR Inflator Module Handling and Storage Warning
in the Preface section.
Warning: Following the deployment of a side impact air bag, inspect the
following parts for damage ...
Driver or Passenger Seat Retractor Side Belt Replacement
Warning: Refer to SIR Warning in the Preface section.
Warning: In order to prevent accidental deployment and the risk of personal
injury, do not dispose of an undeployed inflatable
restraint ...
Other materials:
Installation Procedure
Cut the front hinge pillar body in corresponding locations to fit the
remaining original panel. The sectioning joint should be trimmed
to allow a gap of one-and-one-half-times the metal thickness at the
sectioning joint.
Create a 50 mm (2 in) backing plate from the unused portion of ...
Installation Procedure
Apply structural adhesive on the flanges of the front side door inner
panel where the front side door outer panel bears on.
Align the front side door outer panel.
Verify the fit of the front side door outer panel.
Clamp the front side door outer panel into position.
Pre-f ...
Rear Side Door Upper Hinge and Lower Hinge Replacement
Preliminary Procedure
Remove the rear side door. Refer to Rear Side Door Replacement.
Rear Side Door Hinge Bolt (Qty: 4)
Caution: Refer to Fastener Caution in the Preface section.
Tighten
25 N·m (19 lb ft)
Reart Side Door Hinge
Procedure
Adjust rear side door as needed. Refer ...
