Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Body Waterleak Repair

Warning: If the vehicle interior is exposed to moisture and becomes

Warning: If the vehicle interior is exposed to moisture and becomes soaked up to the level of the sensing and diagnostic module (SDM), the SDM and SDM harness connector must be replaced. The SDM could be activated when powered, which could cause airbag deployment and result in personal injury.

Depending on the location of the waterleak, you may have to remove certain interior components in order to repair the leak.

  1. If the floor carpet is wet refer  to Floor Carpet Drying.

  1. Cut out a portion of the adhesive caulking in the leak area from inside or outside of the vehicle.
  2. Clean and remove all loose particles of the adhesive old caulking from the area.
  3. Apply joint body and seam sealer where the old adhesive caulking was removed.
  4. Allow the adhesive caulking to dry for several hours.
  5. Test for leaks.
  6. Install the trim, if removed.
Air Hose Test
Caution: The air hose test should only be used on fully cured urethane adhesive. Otherwise, damage to the urethane adhesive bead could result in additional leaks. Using a liquid detergent, ...

Stationary Window Waterleak Repair
Note: If any water enters the vehicle interior up to the level of the carpet or higher and soaks the carpet, the sensing and diagnostic module (SDM) and the SDM harness connector may need to be rep ...

Other materials:

Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the front wheelhouse panel rear reinforcement as noted from the original panel. Drill 8 mm (5/16 in) for plug welding where front wheelhouse front panel and front wheelhouse panel rear   reinforcement overlap ...

Traction Control System (TCS)
The traction control system limits wheel spin. The system is on when the vehicle is started. •  To turn off traction control, press and release on the center console. illuminates in the instrument cluster. • Press and release again to turn traction control back on. ...

Installation Procedure
Cut the body lock pillar outer panel in corresponding locations to fit the remaining original panel. The sectioning joint should be trimmed to allow a gap of one-and-one-half-times the metal thickness at the sectioning joint Create a 50 mm (2 in) backing plate from the unused portio ...

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