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Chevrolet Cruze Repair Manual: Front Compartment Upper Side Rail Replacement (MIG-Brazing)

Chevrolet Cruze Repair Manual / Body repair / Collision Repair / Front Compartment Upper Side Rail Replacement (MIG-Brazing)

Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed.

Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the front compartment upper side rail as noted  from the original panel. Clean and prepare the attaching surfaces for welding. ...

Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR Syst ...

Other materials:

Windows
WARNING Never leave a child, a helpless adult, or a pet alone in a vehicle, especially with the windows closed in warm or hot weather. They can be overcome by the extreme heat and suffer permanent injuries or even death from heat stroke. The vehicle aerodynamics are designed to improve fuel ...

Removal Procedure
Remove the drivetrain and front suspension frame. Refer to Drivetrain and Front   Suspension Frame Replacement. Mark Installation position of insulator (2) at frame (1). Cut out frame insulator core (1) from frame insulator (2). Note: On the rear insulator dril ...

Shock Absorber Disposal
Warning: Use the proper eye protection when drilling to prevent metal chips from causing physical injury. Clamp the strut in a vise horizontally with the rod ( 1) completely extended. Drill a hole in the strut at the center of the end cap (3) using a 5 mm (3/16 in) drill bit. Gas o ...

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