The fore/aft manual adjuster is composed of an inboard track assembly (5), and outboard track (4) assembly, and an adjuster handle (1).
Each track assembly is made of an upper track (2) and a lower track (3). Both tracks need to be aligned prior to installing in the vehicle.
To align the front seat tracks, do the following:
Measurement for each track must be 138 mm or as close as possible.
Driver or Passenger Seat Head Restraint Replacement
Front Seat Head Restraint
Procedure
Front Seat Head Restraint Guide Replacement
Preliminary Procedure
Remove front seat head restraint. Refer to Driver or Passenger Seat Head Restraint Replacement.
Procedure
Use a flat-bladed tool to release guide for removal.
Front Seat Cushion Outer Trim Panel Replacement
Preliminary Procedure
Seat Cushion Outer Trim Panel Screw (Qty: 3)
Caution: Refer to Fastener Caution in the Preface section.
Tighten 2.5 N·m (22 lb in)
Seat Cushion Outer Trim Panel
Front Seat Cushion Inner Trim Panel Replacement
Preliminary Procedure
Driver or passenger seat replacement. Refer to Driver or Passenger Seat Replacement.
Caution: Refer to Fastener Caution in the Preface section.
Tighten 2.5 N·m (22 lb in)
Shock Absorber Disposal
Warning: Gas charged shock absorbers contain high pressure gas. Do
not remove the snap ring from inside the top of the tube. If the snap
ring is removed, the contents of the shock absorber will come out with extreme
force which may result in personal injury.
Warning: To prevent personal inju ...
Installation Procedure
Create 5 x 18 mm (4/16 x 11/16 in) slots for MIG-brazing
(1).
Clean and prepare the attaching surfaces for spot welding and brazing.
Note: In MIG-brazing areas 50 mm (2 in) must be kept clear
of structural adhesive.
Apply structural adhesive to all attaching surfaces ...
Specifications
Front Door (Diesel)
65 mm
83 mm
Front Door (Diesel)
60 mm
87 mm
Rear Compartment Lid (Diesel)
122 mm
32 mm
Rear Compartment Lid (Ecoline)
162 mm
32 mm
...