Chevrolet Cruze Repair Manual: Installation Procedure

- Drill 8 mm (5/16 in) for plug welding along the edges of the drivetrain
and front suspension frame front support as noted from the
original panel.
- Clean and prepare the attaching surfaces for welding.

- Position the drivetrain and front suspension frame front support on the
vehicle.
- Verify the fit of the drivetrain and front suspension frame front
support.
- Clamp the drivetrain and front suspension frame front support into
position.

- Plug weld accordingly.

- Weld seam as noted from the original panel from the drivetrain and front
suspension frame front support to the front compartment
side rail.
- Apply the sealers and anti-corrosion materials to the repair area, as
necessary. Refer to Anti- Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable
Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR Syst ...
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
If the Vehicle Is Stuck
Slowly and cautiously spin the wheels to free the vehicle when stuck in sand,
mud, ice, or snow.
If stuck too severely for the traction system to free the vehicle, turn the traction
system off and use the rocking method.
WARNING
If the vehicle's tires spin at high speed, they can explode, ...
Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the service
panel as noted from the original panel.
Clean and prepare the attaching surfaces for welding.
Position the roof rear header (1) panel on the vehicle.
Verify the fit of the panel.
Clamp the roof rear header ...
Power Steering Gear Inlet Pipe/Hose Replacement
Removal Procedure
Remove front bumper fascia. Refer to Front Bumper Fascia Replacement
Remove as much power steering fluid from the remote power steering fluid
reservoir as possible.
Place drain pans under the vehicle as needed.
Remove power steering gear inlet hose bolt (1).
...