Chevrolet Cruze Repair Manual: Installation Procedure

- Remove the front wheelhouse rear panel brace (1) from service panel.

- Create 6 x 20 mm (4/16 x 12/16 in) slots for MIG-brazing along the edges
of the front wheelhouse (1).
- Clean and prepare the attaching surfaces for brazing.

Note: In MIG-brazing areas 50 mm (2 in) must be kept clear of
structural adhesive.
- Apply structural adhesive on the front area (1) and create 6 x 20 mm
(4/16 x 12/16 in) slots for MIG-brazing where the front
wheelhouse and the front compartment side rail overlap (2).

- Position the front wheelhouse on the vehicle.
- Verify the fit of the front wheelhouse.
- Clamp the front wheelhouse into position.

- Braze accordingly.
- Apply the sealers and anti-corrosion materials to the repair area, as
necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable
Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR Syst ...
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Destination
If route guidance is not active, press the Destination Entry screen button on
the Home Page to access the Destination Entry screen. Several options can be selected
to plan a route by entering destinations.
Some destination entry items such as Previous Destinations, Address Book, and
My Home ...
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Collision Sectioning Warning in the Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR System. Refer to SIR Dis ...
Installation Procedure
Prepare all mating surfaces as necessary.
Align the front hinge pillar body reinforcement.
Drill 8 mm (5/16 in) for plug welding along the edges of the front hinge
pillar body as noted from the original
panel.
Clean and prepare the attaching surfaces for welding.
...