Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Remove the front wheelhouse rear panel brace (1) from service panel.

  1. Create 6 x 20 mm (4/16 x 12/16 in) slots for MIG-brazing along the edges of the front wheelhouse (1).
  2. Clean and prepare the attaching surfaces for brazing.

Note: In MIG-brazing areas 50 mm (2 in) must be kept clear of

Note: In MIG-brazing areas 50 mm (2 in) must be kept clear of structural adhesive.

  1. Apply structural adhesive on the front area (1) and create 6 x 20 mm (4/16 x 12/16 in) slots for MIG-brazing where the front wheelhouse and the front compartment side rail overlap (2).

  1. Position the front wheelhouse on the vehicle.
  2. Verify the fit of the front wheelhouse.
  3. Clamp the front wheelhouse into position.

  1. Braze accordingly.
  2. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  3. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  4. Install all related panels and components.
  5. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  6. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR Syst ...

Front Wheelhouse Panel Rear Reinforcement Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Instrument Panel Lower Trim Pad Cover Replacement
Preliminary Procedure Remove the left outer trim cover. Refer to Instrument Panel Outer Trim Cover Replacement - Left Side. Instrument Panel Lower Trim Pad Cover Screw (Qty: 3) Caution: Refer to Fastener Caution in the Preface section. Tighten 2.5 N·m (23 lb in) Instrument Panel ...

Stationary Window Waterleak Repair
Note: If any water enters the vehicle interior up to the level of the carpet or higher and soaks the carpet, the sensing and diagnostic module (SDM) and the SDM harness connector may need to be replaced. The SDM could be activated when powered, which could cause deployment of the air bag(s) an ...

Climate Controls
The heating, cooling, defrosting, and ventilation for the vehicle can be controlled with these systems. Vehicles without Air Conditioning 1. Temperature Control 2. Bi-level Air Mode 3. Floor Air Mode 4. Vent Air Mode 5. Fan Control 6. Driver and Passenger Heated Seats (If Equipped) 7. Re ...

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