Chevrolet Cruze Repair Manual: Installation Procedure
- Cut the front compartment upper side rail in corresponding locations to
fit the remaining original panel. The sectioning joint should
be trimmed to allow a gap of one-and-one-half-times the metal thickness at
the sectioning joint.
- Create a 50 mm (2 in) backing plate from the unused portion of the
service part.
- Drill 8 mm (5/16 in) along the sectioning cut on the remaining original
part. Locate these holes 13 mm (1/2 in) from the edge of part
and spaced 40 mm (1 1/2 in) apart.
- Prepare all mating surfaces as necessary.
- Fit the backing plates halfway into the sectioning joints, clamp in
place and plug weld to the vehicle.
- Align the front compartment upper side rail.
- Drill 8 mm (5/16 in) for plug welding along the edges of the front
compartment upper side rail as noted from the original panel.
- Clean and prepare the attaching surfaces for welding.
- Position the front compartment upper side rail on the
vehicle.
- Verify the fit of the front compartment upper side rail.
- Clamp the front compartment upper side rail into position.
- Plug weld accordingly.
- To create a solid weld with minimum heat distortion, make 25 mm (1 in)
stitch welds along the seam with 25 mm (1 in) gaps
between them. Then go back and complete the stitch weld.
- Apply the sealers and anti-corrosion materials to the repair area, as
necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable
Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Collision Sectioning Warning in the Preface section.
Warning: Refer to Glass and She ...
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
How to Wear Safety Belts Properly
This section is only for people of adult size.
There are special things to know about safety belts and children. And there are
different rules for smaller children and infants. If a child will be riding in the
vehicle.
Follow those rules for everyone's protection.
It is very important for ...
Lower Anchors and Tethers for Children (LATCH System)
The LATCH system secures a child restraint during driving or in a crash.
LATCH attachments on the child restraint are used to attach the child restraint
to the anchors in the vehicle. This system is designed to make installation of a
child restraint easier.
Make sure that a LATCH-compatible ch ...
Seat Heating and Cooling
Specifications
Heated/Cooled Seat Schematics
Front Seat Heater Control Module Replacement
Preliminary Procedure
Driver or passenger seat replacement. Refer to Driver or Passenger Seat
Replacement.
Front Seat Heater Control Module Bolt (Qty: 2)
Caution: Refer to Fastener Cauti ...