Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Drill 8 mm (5/16 in) for plug welding along the edges of the service panel as noted from the original panel.
  2. Clean and prepare the attaching surfaces for welding.

  1. Apply one-part windshield urethane adhesive as noted   from the original panel.

  1. Position the roof panel (1) on the vehicle.
  2. Verify the fit of the panel.
  3. Clamp the panel into position.

  1. Plug weld accordingly.
  2. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  3. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  4. Install all related panels and components.
  5. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  6. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Disable the SIR System. Refer to SIR  Disabling and Enabling. Disconnect the negative battery ...

Roof Outer Panel Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Body Waterleak Repair
Warning: If the vehicle interior is exposed to moisture and becomes soaked up to the level of the sensing and diagnostic module (SDM), the SDM and SDM harness connector must be replaced. The SDM could be activated when powered, which could cause airbag deployment and result in personal inj ...

Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR System. Refer to SIR  Disabling and Enabling. Disconnect the negative battery cable. Refer to ...

Hydraulic Clutch
For vehicles with a manual transmission, it is not necessary to regularly check brake/clutch fluid unless there is a leak suspected. Adding fluid will not correct a leak. A fluid loss in this system could indicate a problem. Have the system inspected and repaired. When to Check and What to Us ...

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