Chevrolet Cruze Repair Manual: Installation Procedure

- Cut the roof front header panel in corresponding locations to fit the
remaining original panel. The sectioning joint should be trimmed
to allow a gap of one-and-one-half-times the metal thickness at the
sectioning joint.
- Create a 50 mm (2 in) backing plate from the unused portion of the
service part.
- Drill 8 mm (5/16 in) along the sectioning cut on the remaining original
part. Locate these holes 13 mm (1/2 in) from the edge of part
and spaced 40 mm (1 1/2 in) apart.
- Prepare all mating surfaces as necessary.
- Fit the backing plates halfway into the sectioning joints, clamp in
place and braze to the vehicle
- Align roof front header panel.

- Braze accordingly.
- To create a solid braze with minimum heat distortion, make 25 mm (1 in)
stitch brazes along the seam with 25 mm (1 in) gaps
between them. Then go back and complete the stitch braze.

- Create 6 x 20 mm (4/16 x 12/16 in) slots for MIG-brazing along the edges
of the roof panel front bracket right.
- Clean and prepare the attaching surfaces for brazing.

- Position the roof panel front bracket right (1) on the vehicle.
- Verify the fit of the roof panel front bracket.
- Clamp the roof panel front bracket right into position.

- Braze accordingly.
- Proceed the same way with the roof panel front bracket left.
- Apply the sealers and anti-corrosion materials to the repair area, as
necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable
Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Collision Sectioning Warning in the Preface section.
Warning: Refer to Glass and She ...
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Remote Keyless Entry (RKE) System Operation
The transmitter functions may work up to 60m(195 ft) away from the vehicle. On
vehicles with remote start the distance will be greater.
Keep in mind that other conditions, such as those previously stated, can impact
the performance of the transmitter.
(Lock): Press to lock all doors.
The t ...
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Front Floor Console Replacement
Preliminary Procedure
Remove the instrument panel lower trim panel - left side. Refer to
Instrument Panel Lower Trim Panel Replacement - Left
Side
Remove the instrument panel lower trim panel - right side. Refer to
Instrument Panel Lower Trim Panel Replacement - Right
Side
Remo ...