Chevrolet Cruze Repair Manual: Installation Procedure
- Prepare all mating surfaces as necessary
- Align the body lock pillar outer panel reinforcement.
- Drill 8 mm (5/16 in) for plug welding along the edges of the body lock pillar outer panel reinforcement as noted from the original panel.
- Clean and prepare the attaching surfaces for welding.
- Position the body lock pillar outer panel reinforcement on the vehicle.
- Verify the fit of the body lock pillar outer panel reinforcement
- Clamp the body lock pillar outer panel reinforcement into position.
- Plug weld accordingly.
- To create a solid weld with minimum heat distortion, make 25 mm (1 in) stitch welds along the seam with 25 mm (1 in) gaps between them. Then go back and complete the stitch weld.
- Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR Syst ...
Body Lock Pillar Outer Panel Reinforcement Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Safety Belt Extender
If the vehicle's safety belt will fasten around you, you should use it.
But if a safety belt is not long enough, your dealer will order you an extender.
When you go in to order it, take the heaviest coat you will wear, so the extender
will be long enough for you. To help avoid personal inju ...
Front Floor Panel Carpet Replacement
Preliminary Procedures
Remove front seats. Refer to Driver or Passenger Seat
Replacement.
Remove rear seat. Refer to Rear Seat Replacement.
Remove the front floor console. Refer to Front Floor Console
Replacement.
Remove front sill panels. Refer to Front Side Door Sil ...
Hazard Warning Flashers
(Hazard Warning Flasher):
Press and momentarily hold this button on the instrument panel above the climate
control system, to make the front and rear turn signal lamps flash on and off. This
warns others that you are having trouble.
Press and momentarily hold again to turn the flashers off ...
