Chevrolet Cruze Repair Manual: Installation Procedure
- Prepare all mating surfaces as necessary
- Align the body lock pillar outer panel reinforcement.
- Drill 8 mm (5/16 in) for plug welding along the edges of the body lock pillar outer panel reinforcement as noted from the original panel.
- Clean and prepare the attaching surfaces for welding.
- Position the body lock pillar outer panel reinforcement on the vehicle.
- Verify the fit of the body lock pillar outer panel reinforcement
- Clamp the body lock pillar outer panel reinforcement into position.
- Plug weld accordingly.
- To create a solid weld with minimum heat distortion, make 25 mm (1 in) stitch welds along the seam with 25 mm (1 in) gaps between them. Then go back and complete the stitch weld.
- Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR Syst ...
Body Lock Pillar Outer Panel Reinforcement Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Water Hose Test
Note: Use a water hose without the nozzle attached.
Have an assistant inside of the vehicle i 1. n order to locate the leak.
Begin testing at the base of the window or the windshield.
Slowly move the hose upward and across the top of the vehicle.
...
Engine Oil Pressure Light
Notice: Lack of proper engine oil maintenance can damage the engine.
Driving with the engine oil low can also damage the engine. The repairs would not
be covered by the vehicle warranty.
Check the oil level as soon as possible. Add oil if required, but if the oil
level is within the operating ...
Interior Care
To prevent dirt particle abrasions, regularly clean the vehicle's interior.
Immediately remove any soils. Note that newspapers or dark garments that can
transfer color to home furnishings can also permanently transfer color to the vehicle's
interior.
Use a soft bristle brush to remove ...
