Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Prepare all mating surfaces as necessary
  2. Align the body lock pillar outer panel reinforcement.

  1. Drill 8 mm (5/16 in) for plug welding along the edges of the body lock pillar outer panel reinforcement as noted from the original panel.
  2. Clean and prepare the attaching  surfaces for welding.

  1. Position the body lock pillar outer panel reinforcement on the vehicle.
  2. Verify the fit of the body lock pillar outer panel reinforcement
  3. Clamp the body lock pillar outer panel reinforcement into position.

  1. Plug weld accordingly.
  2. To create a solid weld with minimum heat distortion, make 25 mm (1 in) stitch welds along the seam with 25 mm (1 in) gaps between them. Then go back and complete the stitch weld.
  3. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  4. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  5. Install all related panels and components.
  6. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  7. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR Syst ...

Body Lock Pillar Outer Panel Reinforcement Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Driver or Passenger Seat Back Cushion Cover and Pad Replacement
Removal Procedure Warning: Refer to SIR Warning in the Preface section. Warning: Replace the passenger presence system as a complete assembly to prevent possible injury to the occupant. The bladder, the pressure sensor, the seat cushion, and the control module are assembled and calibrated a ...

Shock Absorber Disposal
Warning: Gas charged shock absorbers contain high pressure gas. Do not remove the snap ring from inside the top of the tube. If the snap ring is removed, the contents of the shock absorber will come out with extreme force which may result in personal injury. Warning: To prevent personal inju ...

Turn Signal Switch Replacement
Preliminary Procedure Remove the steering column upper trim cover. Refer to Steering Column Upper Trim  Cover Replacement. Remove the steering column lower trim cover. Refer to Steering Column Lower Trim Cover Replacement. Turn Signal Switch Procedure Disconnect any elec ...

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