Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Prepare all mating surfaces as necessary
  2. Align the body lock pillar outer panel reinforcement.

  1. Drill 8 mm (5/16 in) for plug welding along the edges of the body lock pillar outer panel reinforcement as noted from the original panel.
  2. Clean and prepare the attaching  surfaces for welding.

  1. Position the body lock pillar outer panel reinforcement on the vehicle.
  2. Verify the fit of the body lock pillar outer panel reinforcement
  3. Clamp the body lock pillar outer panel reinforcement into position.

  1. Plug weld accordingly.
  2. To create a solid weld with minimum heat distortion, make 25 mm (1 in) stitch welds along the seam with 25 mm (1 in) gaps between them. Then go back and complete the stitch weld.
  3. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  4. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  5. Install all related panels and components.
  6. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  7. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR Syst ...

Body Lock Pillar Outer Panel Reinforcement Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Instrument Panel and Console Trim
Specifications Instrument Panel Insulator Seal Replacement Preliminary Procedure Remove the instrument panel assembly. Refer to Instrument Panel Assembly Replacement. Instrument Panel Insulator Seal Steering Column Upper Trim Cover Replacement Preliminary Procedure Remo ...

Front Side Door Window Replacement
Preliminary Procedure Position the window approximately half   way down in the door. Remove the water deflector. Refer to Front Side Door Water Deflector Replacement. Remove the outer sealing strip. Refer to Front Side Door Window Outer Sealing Strip Replacement. Fr ...

Securing Child Restraints (Front Passenger Seat)
This vehicle has airbags. A rear seat is a safer place to secure a forward-facing child restraint. In addition, the vehicle has a passenger sensing system which is designed to turn off the right front passenger frontal airbag and passenger knee airbag under certain conditions. A label on the ...

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