Chevrolet Cruze Repair Manual: Installation Procedure
- Prepare all mating surfaces as necessary
- Align the body lock pillar outer panel reinforcement.

- Drill 8 mm (5/16 in) for plug welding along the edges of the body lock
pillar outer panel reinforcement as noted from the original
panel.
- Clean and prepare the attaching surfaces
for welding.

- Position the body lock pillar outer panel reinforcement on the vehicle.
- Verify the fit of the body lock pillar outer panel reinforcement
- Clamp the body lock pillar outer panel reinforcement into position.

- Plug weld accordingly.
- To create a solid weld with minimum heat distortion, make 25 mm (1 in)
stitch welds along the seam with 25 mm (1 in) gaps
between them. Then go back and complete the stitch weld.
- Apply the sealers and anti-corrosion materials to the repair area, as
necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable
Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR Syst ...
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Installation Procedure
Align the rear side door outer panel.
Verify the fit of the rear side door outer panel.
Clamp the rear side door outer panel
into position.
Pre-flanging the flange with BO-6396 pliers and BO-6392 tool kit .
Continue to hammer in stages along the hem flanges.
App ...
Floor Mats
WARNING
If a floor mat is the wrong size or is not properly installed, it can interfere
with the pedals.
Interference with the pedals can cause unintended acceleration and/or increased
stopping distance which can cause a crash and injury. Make sure the floor mat does
not interfere with the p ...
Instrument Panel Tie Bar Replacement (Right Hand Drive)
Removal Procedure
Remove instrument panel compartment. Refer to Instrument Panel
Compartment Replacement.
Remove instrument panel wiring harness (2) from instrument panel tie bar
(1).
Disconnect electrical connectors.
Remove instrument panel tie bar (1).
Remov ...