Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Prepare all mating surfaces as necessary
  2. Align the body lock pillar outer panel reinforcement.

  1. Drill 8 mm (5/16 in) for plug welding along the edges of the body lock pillar outer panel reinforcement as noted from the original panel.
  2. Clean and prepare the attaching  surfaces for welding.

  1. Position the body lock pillar outer panel reinforcement on the vehicle.
  2. Verify the fit of the body lock pillar outer panel reinforcement
  3. Clamp the body lock pillar outer panel reinforcement into position.

  1. Plug weld accordingly.
  2. To create a solid weld with minimum heat distortion, make 25 mm (1 in) stitch welds along the seam with 25 mm (1 in) gaps between them. Then go back and complete the stitch weld.
  3. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  4. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  5. Install all related panels and components.
  6. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  7. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR Syst ...

Body Lock Pillar Outer Panel Reinforcement Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Front Side Door Replacement
Preliminary Procedure Remove the front side door trim panel. Refer to Front Side Door Trim Replacement. Front Side Door Check Link Bolt Caution: Refer to Fastener Caution in the Preface section. Procedure Remove the water deflector. Disconnect the door electrical connector. Su ...

Installation Procedure
Remove all mounds or loose pieces of urethane adhesive from the pinch-weld area. Inspect for any of the following problems in order to help prevent future breakage of the window: High weld Solder spots Hardened sealer Any other obstruction or irregularity in the pinch-weld fla ...

Front Side Door Window Adjustment
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Warning: Refer to Express Window Down Warning in the Preface section. Preliminary Procedure Remove the front side door trim. Refer to Front Side Door Trim Replacement. Remove the water deflector. Refe ...

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