Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Prepare all mating surfaces as necessary
  2. Align the body lock pillar outer panel reinforcement.

  1. Drill 8 mm (5/16 in) for plug welding along the edges of the body lock pillar outer panel reinforcement as noted from the original panel.
  2. Clean and prepare the attaching  surfaces for welding.

  1. Position the body lock pillar outer panel reinforcement on the vehicle.
  2. Verify the fit of the body lock pillar outer panel reinforcement
  3. Clamp the body lock pillar outer panel reinforcement into position.

  1. Plug weld accordingly.
  2. To create a solid weld with minimum heat distortion, make 25 mm (1 in) stitch welds along the seam with 25 mm (1 in) gaps between them. Then go back and complete the stitch weld.
  3. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  4. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  5. Install all related panels and components.
  6. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  7. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR Syst ...

Body Lock Pillar Outer Panel Reinforcement Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Aluminum Wheel Porosity Repair
Remove the tire and wheel. Refer to Tire and Wheel Removal   and Installation. Inflate the tire to the manufactures specified pressure as stated on the tire. Submerge the tire/wheel into a water bath in order to locate the leak. Inscribe a mark on the wheel in order to indic ...

Door Locks
To lock or unlock the vehicle from outside, use the Remote Keyless Entry (RKE) transmitter or the key. From inside the vehicle, use the power door lock switch. Power Door Locks : Press to unlock the doors. : Press to lock the doors. Safety Locks The rear door safety locks prevent passenge ...

Rear Brake Rotor Replacement
Special Tools CH 41013 Rotor Resurfacing Kit CH 42450-A Wheel Hub Resurfacing Kit For equivalent regional tools, refer to Special Tools. Removal Procedure Warning: Refer to Brake Dust Warning in the Preface section. Remove rear brake caliper bracket. Refer to Rear Brake Caliper Br ...

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