Chevrolet Cruze Repair Manual: Installation Procedure
- Align the rear compartment floor panel.

- Drill 4 mm (3/16 in) for rivets along the edges of the rear compartment
floor were you cant apply a resistance spot welder.
- Clean and prepare the attaching surfaces for
spot welding and riveting.
- Apply structural adhesive to all attaching surfaces.
- Position the rear compartment floor panel on the vehicle.
- Verify the fit of the rear compartment floor panel.
- Clamp the rear compartment floor panel into position.
- Rivet the rear compartment floor panel.

- Spot weld accordingly.

- Create 5 x 18 mm (4/16 x 11/16 in) slots for MIG-brazing along the edges
of the floor panel rear reinforcement, the spare wheel
carrier bracket and the rear wheelhouse panel rear brace as noted from the
original panel.
- Clean and prepare the attaching surfaces for brazing.
- Position the floor panel rear reinforcement, the spare wheel carrier
bracket and the rear wheelhouse panel rear brace on the vehicle.
- Verify the fit of the floor panel rear reinforcement, the spare wheel
carrier bracket and the rear wheelhouse panel rear brace.

- Braze accordingly.
- Weld accordingly the weld studs as noted.
- Apply the sealers and anti-corrosion materials to the repair area, as
necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components
- Connect the negative battery cable. Refer to Battery Negative Cable
Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR Syst ...
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Shock Absorber Disposal
Warning: Use the proper eye protection when drilling to prevent
metal chips from causing physical injury.
Clamp the strut in a vise horizontally with the rod ( 1) completely
extended.
Drill a hole in the strut at the center of the end cap (3) using a 5 mm
(3/16 in) drill bit. Gas o ...
Paint Gauges
Paint thickness gauge. measure the total thickness of the vehicle finish. It
is important to accurately measure the thickness of the finish on
each vehicle as the thickness of the finish will vary on each vehicle. Use a
paint gauge before the sanding process in order to accurately
measure how ...
Aluminum Wheel Porosity Repair
Remove the tire and wheel. Refer to Tire and Wheel Removal
and Installation.
Inflate the tire to the manufactures specified pressure as stated on the
tire.
Submerge the tire/wheel into a water bath in order to locate the leak.
Inscribe a mark on the wheel in order to indic ...