Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Align the rear compartment floor panel.

  1. Drill 4 mm (3/16 in) for rivets along the edges of the rear compartment floor were you cant apply a resistance spot welder.
  2. Clean and prepare the attaching surfaces for   spot welding and riveting.
  3. Apply structural adhesive to all attaching surfaces.
  4. Position the rear compartment floor panel on the vehicle.
  5. Verify the fit of the rear compartment floor panel.
  6. Clamp the rear compartment floor panel into position.
  7. Rivet the rear compartment floor panel.

  1. Spot weld accordingly.

  1. Create 5 x 18 mm (4/16 x 11/16 in) slots for MIG-brazing along the edges of the floor panel rear reinforcement, the spare wheel carrier bracket and the rear wheelhouse panel rear brace as noted from the original panel.
  2. Clean and prepare the attaching surfaces for brazing.
  3. Position the floor panel rear reinforcement, the spare wheel carrier bracket and the rear wheelhouse panel rear brace on the vehicle.
  4. Verify the fit of the floor panel rear reinforcement, the spare wheel carrier bracket and the rear wheelhouse panel rear brace.

  1. Braze accordingly.
  2. Weld accordingly the weld studs as noted.
  3. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  4. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  5. Install all related panels and components
  6. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  7. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR Syst ...

Rear Wheelhouse Panel Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Floor Air Outlet Replacement
Removal Procedure Remove the instrument panel assembly. Refer to Instrument Panel  Assembly Replacement. Remove the instrument panel wiring harness (2) from the instrument panel tie bar (1). Disconnect the electrical connectors. Remove the instrument panel tie bar ...

Front Floor Console Storage Tray Replacement
Preliminary Procedure Remove the automatic or manual transmission control lever trim cover. Refer to Automatic or Manual Transmission Control Lever Trim Cover Replacement Front Floor Console Storage Tray Screw (Qty: 2) Caution: Refer to Fastener Caution in the Preface section. Tighte ...

Towing the Vehicle
Notice: Incorrectly towing a disabled vehicle may cause damage. The damage would not be covered by the vehicle warranty. Do not lash or hook to the chassis components including the front and rear subframes, suspension control arms and links during towing and recovery of a disabled vehicle or t ...

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