Chevrolet Cruze Repair Manual: Installation Procedure
- Align the rear compartment floor panel.

- Drill 4 mm (3/16 in) for rivets along the edges of the rear compartment
floor were you cant apply a resistance spot welder.
- Clean and prepare the attaching surfaces for
spot welding and riveting.
- Apply structural adhesive to all attaching surfaces.
- Position the rear compartment floor panel on the vehicle.
- Verify the fit of the rear compartment floor panel.
- Clamp the rear compartment floor panel into position.
- Rivet the rear compartment floor panel.

- Spot weld accordingly.

- Create 5 x 18 mm (4/16 x 11/16 in) slots for MIG-brazing along the edges
of the floor panel rear reinforcement, the spare wheel
carrier bracket and the rear wheelhouse panel rear brace as noted from the
original panel.
- Clean and prepare the attaching surfaces for brazing.
- Position the floor panel rear reinforcement, the spare wheel carrier
bracket and the rear wheelhouse panel rear brace on the vehicle.
- Verify the fit of the floor panel rear reinforcement, the spare wheel
carrier bracket and the rear wheelhouse panel rear brace.

- Braze accordingly.
- Weld accordingly the weld studs as noted.
- Apply the sealers and anti-corrosion materials to the repair area, as
necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components
- Connect the negative battery cable. Refer to Battery Negative Cable
Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR Syst ...
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
SIR Disabling and Enabling
SIR component location affects how a vehicle should be serviced. There are
parts of the SIR system installed in various locations around a
vehicle. To find the location of the SIR components refer to SIR Identification
Views.
There are several reasons for disabling the SIR system, such as re ...
Visual Aiming Preparation Procedure
Important: Some state and local laws specify requirements for
headlamp aim. Comply with all of these laws when performing any
headlamp aiming operations.
Headlamp aim should be checked:
When a new headlamp capsule is installed.
If service or repairs to the front end area have, or may have, ...
Wheel Stud Replacement
Special Tools
CH-43631 Ball Joint Remover
For equivalent regional tools, refer to Special Tools.
Removal Procedure
Raise and suitably support the vehicle. Refer to Lifting and
Jacking the Vehicle.
Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and
Installati ...