Chevrolet Cruze Repair Manual: Installation Procedure
- Align the rear compartment floor panel.

- Drill 4 mm (3/16 in) for rivets along the edges of the rear compartment
floor were you cant apply a resistance spot welder.
- Clean and prepare the attaching surfaces for
spot welding and riveting.
- Apply structural adhesive to all attaching surfaces.
- Position the rear compartment floor panel on the vehicle.
- Verify the fit of the rear compartment floor panel.
- Clamp the rear compartment floor panel into position.
- Rivet the rear compartment floor panel.

- Spot weld accordingly.

- Create 5 x 18 mm (4/16 x 11/16 in) slots for MIG-brazing along the edges
of the floor panel rear reinforcement, the spare wheel
carrier bracket and the rear wheelhouse panel rear brace as noted from the
original panel.
- Clean and prepare the attaching surfaces for brazing.
- Position the floor panel rear reinforcement, the spare wheel carrier
bracket and the rear wheelhouse panel rear brace on the vehicle.
- Verify the fit of the floor panel rear reinforcement, the spare wheel
carrier bracket and the rear wheelhouse panel rear brace.

- Braze accordingly.
- Weld accordingly the weld studs as noted.
- Apply the sealers and anti-corrosion materials to the repair area, as
necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components
- Connect the negative battery cable. Refer to Battery Negative Cable
Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR Syst ...
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
SIR Identification Views
The SIR Identification Views shown below illustrate the approximate location
of all SIR components available for the vehicle. This will assist
in determining the appropriate SIR Disabling and Enabling for a given service
procedure, refer to SIR Disabling and Enabling.
Front End Sensor-- ...
Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the front
compartment upper side rail as noted from the original panel.
Clean and prepare the attaching surfaces for welding.
Position the front compartment upper side rail on the vehicle.
Verify the fit of the fr ...
Instrument Panel Outer Air Outlet Duct Replacement
Preliminary Procedure
Remove instrument panel assembly. Refer to Instrument Panel Assembly
Replacement.
Instrument Panel Outer Air Outlet Duct Screw (Qty: 7)
Caution: Refer to Fastener Caution in the Preface section.
Tighten
2.5 N·m (22 lb in)
Instrument Panel Outer Air Outlet Duct
Floo ...