Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Clean and prepare the attaching surfaces for welding.
  2. Apply structural adhesive to the attaching surfaces.

  1. Position the body rear end panel on the vehicle.
  2. Verify the fit of the body rear end panel.
  3. Clamp the body rear end panel into position.

  1. Spot weld accordingly as noted from the original part.
  2. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  3. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  4. Install all related panels and components.
  5. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  6. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR Syst ...

Rear Bumper Impact Bar Stud Plate Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Rear Side Door Adjustment
Rear Side Door Caution: Refer to Fastener Caution in the Preface section. Procedure Loosen the rear door hinge bolt (Qty: 4)  to adjust the rear door. Adjust the rear door in order to obtain an even gap between the rear door and the roof, the quarter outer panel, the rocker pan ...

Symptoms - Squeaks and Rattles
Table 1: Rattle Coming From the Side Rail Table 2: Rattle Under Vehicle at Higher RPM Table 3: Thump From Rear of Vehicle on Bumps Table 4: Glass Knock Coming From the Rear of the Vehicle When Driving Over Bumps Table 5: Rattle Coming From Door Table 6: Squeak When Operating Doors Table 7: S ...

Roof Side Rail Inflatable Restraint Module Replacement
Warning: In order to prevent SIR deployment, personal injury, or unnecessary SIR system repairs, do not strike the door or the door pillar in the area of the side impact sensor (SIS). Turn OFF the ignition and remove the key when performing service in the area of the SIS. Warning: When pe ...

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