Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Clean and prepare the attaching surfaces for brazing.
  2. Apply structural adhesive to the attaching surfaces.

  1. Position the rear bumper impact  bar stud plate on the vehicle.
  2. Verify the fit of the rear bumper impact bar stud plate
  3. Clamp the rear bumper impact bar stud plate into position.

  1. Spot weld accordingly.
  2. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  3. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  4. Install all related panels and components.
  5. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  6. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR Syst ...

Front Side Door Outer Panel Replacement (MAG-Welding)
Special Tools BO-6396 Bonding Pliers BO-6392 Flanging Tool Kit For equivalent regional tools, refer to Special Tools Note: According to different corrosion warranties, only the regional ma ...

Other materials:

Rear Axle Bushing Replacement
Special Tools CH 6616 Hydraulic Hand Pump CH 6615-10 Hydraulic Cylinder CH-48377-1 Chisel CH-49233 Adapter CH 906-42 Adapter For equivalent regional tools. Refer to Special Tools Removal Procedure Warning: Use of eye goggles is necessary to prevent personal injury. Remove the re ...

Front Bumper Fascia Replacement
Preliminary Procedure Remove the front bumper fascia opening cover. Refer to Front Bumper Fascia Opening Lower Cover Replacement. Front Wheelhouse Liner Bolt (Qty: 8) Caution: Refer to Fastener Caution in the Preface section. Tighten 2.5 N·m(23 lb in) Front Bumper Fascia Bolt (Q ...

Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Disable the SIR System. Refer to SIR Disabling and Enabling. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection. Remove all related panels and compo ...

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