Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

Note: If the location of the original plug weld holes can

Note: If the location of the original plug weld holes can not be determined, space the plug weld holes every 40 mm (1½ in).

  1. Drill 8 mm (5/16 in) for plug welding along the edges of the underbody rear side rail reinforcement as noted   from the original panel.
  2. Clean and prepare the attaching surfaces for welding.

  1. Position the underbody rear side rail reinforcement on the vehicle.
  2. Verify the fit of the underbody rear side rail reinforcement.
  3. Clamp the underbody rear side rail reinforcement into position.

  1. Plug weld accordingly.
  2. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  3. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  4. Install all related panels and components.
  5. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  6. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR Syst ...

Underbody Rear Side Rail Reinforcement Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Collision Repair
Specifications Point-to-point measurements are for reference only. All measurements are given in millimeters. Use these measurements for diagnosing and estimating. Point-to-point measurements are duplicated with tram bar pointers set at equal lengths. All die marks, holes, slots, and fast ...

Rear Suspension Description and Operation
This vehicle has a semi-independent twist-beam rear suspension system consisting of the following components: An axle with integral trailing arms AV shaped twisting cross beam Two coil springs Two shock absorbers Axle Assembly The axle assembly (1) attaches to the underbody throu ...

Instrument Panel Outer Air Outlet Duct Replacement
Preliminary Procedure Remove instrument panel assembly. Refer to Instrument Panel Assembly Replacement. Instrument Panel Outer Air Outlet Duct Screw (Qty: 7) Caution: Refer to Fastener Caution in the Preface section. Tighten 2.5 N·m (22 lb in) Instrument Panel Outer Air Outlet Duct Floo ...

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