Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Rail Dust Damage Repair

Warning: Refer to Eye Protection Warning in the Preface section.

Note: If rail dust has penetrated into the basecoat, the panel requires refinishing. Ensure all the rail dust has been removed prior to refinishing or the rust spots will return.

Rail dust damage comes from the tiny iron particles produced from the friction between the train wheels and the track. It can also be deposited on vehicles if stored near any operation producing iron dust (i.e., steel ore yards). This dust can either lay on top of, or embed into the paint surface. It is usually diagnosed as bumps in the paint surface or rust colored spots in the paint.

  1. Move the vehicle to a cool shaded area and ensure the vehicle surfaces are cool   during the removal process.
  2. Thoroughly wash the repair area with a GM approved Liquid Wash and Wax kit
  3. Wipe the area dry.
  4. Clean the affected area with silicone, wax and grease remover.
  5. Perform the removal process according to the manufacturer's directions of the type of repair material used (Gel Type Oxalic Acid or Clay Type Non-Acid Based). If, upon inspection, some particles are still present, the process may be repeated. If the damage has been repaired, complete the repair to the entire panel
  6. Polish the entire panel after the removal process. If small pits remain in the clearcoat after all of the damage has been repaired, refer to Clearcoat Repair without Repainting.
Paint Gauges
Paint thickness gauge. measure the total thickness of the vehicle finish. It is important to accurately measure the thickness of the finish on each vehicle as the thickness of the finish will vary ...

Plastic Panel Information and Repair
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Other materials:

Removal Procedure
Warning: Refer to Cracked Window Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Note: Position the vehicle on level ground and move the front wheels to the straight-ahead position. Disconnect battery. Remove quarter window ...

Steering Column in Lock Position Caution
Caution: With wheels of the vehicle facing straight ahead, secure the steering wheel utilizing steering column anti-rotation pin, steering column lock, or a strap to prevent rotation. Locking of the steering column will prevent damage and a possible malfunction of the SIR system. The steering ...

Door Locks
WARNING Unlocked doors can be dangerous. • Passengers, especially children, can easily open the doors and fall out of a moving vehicle. The chance of being thrown out of the vehicle in a crash is increased if the doors are not locked. So, all passengers should wear safety belts properly and ...

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