Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove all related panels and components.
  4. Visually inspect the damage. Repair as much of the damage as possible.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.

Note: Front wheelhouse rear panel brace (1) remains to the body.

Note: Front wheelhouse rear panel brace (1) remains to the body.

  1. Locate and mark all the necessary factory welds of the front wheelhouse.

  1. Drill all factory welds. Note the number and location of welds for installation of the service assembly.

  1. Cut the adhesive in the front area (1) and where the front wheelhouse and the front compartment side rail overlap (2) with an appropriate tool.

  1. Remove the front wheelhouse.
Front Wheelhouse Panel Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Installation Procedure
Remove the front wheelhouse rear panel brace (1) from service panel. Drill 8 mm (5/16 in) for plug welding instead of the adhesive noted from the front area of the original panel. ...

Other materials:

Installation Procedure
Note: If the location of the original plug weld holes can not be determined, space the braze holes every 40 mm (1½ in). Create 5 x 18 mm (4/16 x 11/16 in) slots for MIG-brazing along the edges of the rear floor panel filler as noted from the original panel. Clean and prepare ...

Installation Procedure
Create 6 x 20 mm (4/16 x 11/16 in) slots for MIG-brazing along the upper edges of the service panel as noted from the original panel. Clean and prepare the attaching surfaces for brazing and spot welding. Position the body lock pillar inner panel on the vehicle. Verify the ...

Vehicle Alarm System
This vehicle has a theft alarm system. Arming the System To arm the system, use the power door lock switch or the RKE transmitter to lock the vehicle while exiting with the vehicle turned off. The alarm arms after about 30 seconds after all the doors have been closed. Press again and the syst ...

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