Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

Warning: Refer to Collision Sectioning Warning in the Preface section.

Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR  Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove all related panels and components.
  4. Visually inspect the damage. Repair as much of the damage as possible.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.

  1. Locate and mark all the necessary factory welds of the front hinge pillar body.
  2. Drill all factory welds. Note the number and location of welds for installation of the service assembly.

  1. Remove the damaged front hinge pillar body reinforcement
Body Hinge Pillar Lower Reinforcement Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Installation Procedure
Prepare all mating surfaces as necessary. Align the front hinge pillar body reinforcement. Create 6 x 20 mm (4/16 x 12/16 in) slots for MIG-brazing in locations where you can not app ...

Other materials:

Problems with Route Guidance
Inappropriate route guidance can occur under one or more of the following conditions: •  The turn was not made on the road indicated. • Route guidance might not be available when using automatic rerouting for the next right or left turn. • The route might not be changed when using automati ...

Installation Procedure
Remove the front wheelhouse rear panel brace (1) from service panel. Drill 8 mm (5/16 in) for plug welding instead of the adhesive noted from the front area of the original panel. Note: Double the number of drills at the flange where front wheelhouse panel and front comp ...

Installation Procedure
Align the rocker inner panel. Clean and prepare the attaching surfaces for spot welding. Apply structural adhesive to all attaching surfaces. Position the rocker  inner panel on the vehicle. Verify the fit of the quarter outer panel Clamp the rocker inner panel into posi ...

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