Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR  Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove the rear side door. Refer to Rear Side Door Replacement.
  4. Remove the rear side door outside handle. Refer to Rear Side Door Outside Handle Replacement.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.

  1. Grind the edges of the rear side door outer panel to separate the outer door panel from the door shell.

  1. Remove the rear side door outer door panel.
  2. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  3. Straighten the edges of the door shell.
Rear Side Door Outer Panel Replacement (MAG-Welding)
Special Tools BO-6396 Bonding Pliers BO-6392 Flanging Tool Kit For equivalent regional tools, refer to Special Tools. Note: According to different corrosion warranties, only the regional m ...

Installation Procedure
Align the rear side door outer panel. Verify the fit of the rear side door outer panel. Clamp the rear side door outer  panel into position. Pre-flanging the flange with BO-63 ...

Other materials:

Inflatable Restraint Module Handling and Scrapping
Special Tools EL-38826 SIR Deployment Harness EL-39401-B SIR Deployment Fixture For equivalent regional tools, refer to Special Tools. Live and Undeployed Inflator Module Warning: Refer to SIR Inflator Module Handling and Storage Warning in the Preface section. Take special care when h ...

Lifting and Jacking the Vehicle
Note: The use of a LOW PROFILE LIFT ARMS SYSTEM may be required to avoid unwanted contact with the vehicle's body and structure depending on lifting equipment used. Refer to the manufacture's recommendation for their applications of low profile lift arms system for their lifting equipment. ...

Stabilizer Shaft Link Replacement
Preliminary Procedure Raise and support the vehicle. Refer to Lifting   and Jacking the Vehicle. Remove the front tire and wheel assemblies. Refer to Tire and Wheel Removal and Installation. Stabilizer Shaft Link Nut (Qty: 2) Caution: Refer to Fastener Caution in the Pr ...

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