Chevrolet Cruze Repair Manual: Steering Gear Boot Replacement
Special Tools
CH-804 Drive Axle Seal Clamp Pliers
Removal Procedure
Remove the steering linkage outer tie rod. Refer to Steering Linkage Outer Tie Rod Replacement.
- Remove the steering linkage inner tie rod nut (1).
- Remove the steering gear outer boot clamp (2).
- Loosen the steering gear inner boot clamp (1). Mark installation position of boot clamp (1) on steering gear.
- Remove the steering gear boot (1).
Note: After removing the boot, inspect the steering linkage inner tie rod for evidence of corrosion or contamination. If none is evident, continue with the repair. If corrosion or contamination is evident, replace the inner tie rod.
- Remove the steering gear inner boot clamp (2).
Installation Procedure
- Install a new clamp (2) loosely on the inner part of the steering gear boot.
- Apply grease from the service kit to the indicated locations.
Note: The steering gear boot must seat in the appropriate groove on the steering gear.
- Install the steering gear boot (1) over the steering linkage inner tie rod and onto the steering gear.
- Adjust boot clamp (1) to marking on steering gear to keep correct installation position.
- Using CH-804 pliers crimp the inner steering gear boot clamp (1).
- Install the steering gear outer boot clamp (2).
- Install the steering linkage inner tie rod nut (1).
- Install the steering linkage outer tie rod. Refer to Steering Linkage Outer Tie Rod Replacement.
Power Steering Fluid Reservoir Outlet Hose Replacement
Preliminary Procedure
- Remove as much power steering fluid from the remote power steering fluid reservoir as possible.
- Place drain pans under the vehicle as needed.
Hose Clamp
Procedure
Compress the power steering fluid reservoir outlet hose clamp from the power steering pump and power steering fluid reservoir.
Power Steering Fluid Reservoir Outlet Hose
Procedure
Fill and bleed the power steering system. Refer to Power Steering System Bleeding.
Tip
Clean any excess power steering fluid from the vehicle.
Steering Linkage Outer Tie Rod Replacement
Preliminary Procedure
Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and
Installation.
Steering Linkage Tie Rod Nut
Caution: Refer to Fastener Caution in the Preface ...
Power Steering Gear Inlet Pipe/Hose Replacement
Removal Procedure
Remove front bumper fascia. Refer to Front Bumper Fascia Replacement
Remove as much power steering fluid from the remote power steering fluid
reservoir as possible.
Place ...
Other materials:
Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the front
compartment upper side rail as noted from the original panel.
Clean and prepare the attaching surfaces for welding.
Position the front compartment upper side rail on the vehicle.
Verify the fit of the fr ...
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in
the Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface
section.
Disable the SIR System. Refer to SIR Disabling and Enabling.
Disconnect the negative battery cable. Refer to Bat ...
SIR Inflator Module Handling and Storage Warning
Warning: When carrying an undeployed inflator module:
Do not carry the inflator module by the wires or connector.
Make sure the air bag opening points away from you.
When storing an undeployed inflator module:
Make sure the air bag opening points away from the surface on which
the in ...
