Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Tracing Powder or Chalk Test

Clean the weatherstrips and the contact surfaces with cleaning solvent.

  1. Apply powder or chalk in an unbroken line to the contact surface of the weatherstrip surrounding the perimeter of the suspected areas.
  2. Close the panel completely without slamming the panel. Closing the panel completely presses the weatherstrip firmly against the mating surface.
  3. Inspect the applied line on the weatherstrip. The applied line is marred where contact is good. A corresponding imprint is on the mating surfaces.
  4. Gaps or irregularities in the powder or the chalk line on the mating surfaces indicate the areas with a poor seal.

Air Pressure Test

  1. Mask off  both the pressure relief valves.
  2. Close all the windows.
  3. Turn the vehicles ventilation fan to the on position, with the selector on high speed and in the defrost mode.
  4. Unlock and close the doors.
  5. Listen for escaping air along the door and the window seals with a stethoscope or a length of heater hose.

Soap Suds or Bubble Test

  1. Mask off the pressure  relief valves.
  2. Close all the windows and the doors.
  3. Turn the vehicles ventilation fan to the on position, with the selector on high speed and in the defrost mode.
  4. Unlock and close the doors
  5. Apply the soap solution to the potential leak areas.
  6. Look for bubbles revealing escaping air.
Air/Wind Noise
Special Tools CH-39570 Chassis Ear GE-41416 Ultrasonic Leak Detector Warning: Refer to Assistant Driving Warning in the Preface section. To analyze a reported windnoise condition, test drive ...

Exterior Windnoise
Warning: Refer to Assistant Driving Warning in the Preface section. Exterior windnoise is louder when the vehicle is driven with one or more windows down. Exterior windnoise occurs when air passes ...

Other materials:

Electrical System Overload
The vehicle has fuses and circuit breakers to protect against an electrical system overload. When the current electrical load is too heavy, the circuit breaker opens and closes, protecting the circuit until the current load returns to normal or the problem is fixed. This greatly reduces the c ...

Removal Procedure
Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the brake rotor. Refer to Front Brake Rotor Replacement. Remove the wheel speed sensor screw (2). Remove the wheel speed sensor (1) from the steering knuckle. Remove the wheel drive shaft from the fron ...

Installation Procedure
Remove the front wheelhouse rear panel brace (1) from service panel. Drill 8 mm (5/16 in) for plug welding instead of the adhesive noted from the front area of the original panel. Note: Double the number of drills at the flange where front wheelhouse panel and front comp ...

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