Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Aluminum Wheel Porosity Repair

Chevrolet Cruze Repair Manual / Suspension / Tires and Wheels / Aluminum Wheel Porosity Repair

  1. Remove the tire and wheel. Refer to Tire and Wheel Removal   and Installation.
  2. Inflate the tire to the manufactures specified pressure as stated on the tire.
  3. Submerge the tire/wheel into a water bath in order to locate the leak.
  4. Inscribe a mark on the wheel in order to indicate the leak areas.
  5. Inscribe a mark on the tire at the valve stem in order to indicate the orientation of the tire to the wheel.
  6. Remove the tire from the wheel. Refer to Tire Dismounting and Mounting.

Note: Do not damage the exterior surface of the wheel.

  1. Use number 80 grit sandpaper to scuff the inside of the rim surface at the leak area.
  2. Use general purpose cleaner to clean the leak area.
  3. Apply 3 mm (0.12 in) thick layer of adhesive/sealant to the leak area. Refer to Adhesives, Fluids, Lubricants, and Sealers.
  4. Allow for the adhesive/sealant to dry.
  5. Align the inscribed mark on the tire with the valve stem on the wheel.
  6. Install the tire to the wheel. Refer to Tire Dismounting and Mounting.
  7. Pressurize the tire to 276 kPa (40 psi).
  8. Submerge the tire/wheel into a water bath in order ensure the leak is sealed.
  9. Inflate the tire to the specified pressure as stated on the tire placard.
  10. Balance the tire and wheel. Refer to Tire and Wheel Assembly Balancing - Off Vehicle.
  11. Install the tire and wheel. Refer to Tire and Wheel Removal and Installation.
Tires and Wheels
Specifications ...

Aluminum Wheel Refinishing
Finish Damage Evaluation Procedure Note: If the wheels are chrome-plated, do not re-plate or refinish the wheels. If the wheels are polished aluminum, do not refinish the wheels in the de ...

Other materials:

Installation Procedure
Create 5 x 18 mm (4/16 x 11/16 in)   slots for MIG-brazing (1). Clean and prepare the attaching surfaces for spot welding and brazing. Note: In MIG-brazing areas 50 mm (2 in) must be kept clear of structural adhesive. Apply structural adhesive to all attaching surfaces ...

Off-Road Recovery
The vehicle's right wheels can drop off the edge of a road onto the shoulder while driving. Follow these tips: 1. Ease off the accelerator and then, if there is nothing in the way, steer the vehicle so that it straddles the edge of the pavement. 2. Turn the steering wheel about one-eight ...

Dual Phase Steel
This information provides repair recommendations and general guidelines for steel classified as Dual Phase Steel (Dual Phase Steel with a tensile strength up to and including 800 MPa), also known as DP. General Motors recommends the following when repairing or replacing this type of steel du ...

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