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Chevrolet Cruze Repair Manual: Front Compartment Upper Side Rail Replacement (MAG-Welding)

Chevrolet Cruze Repair Manual / Body repair / Collision Repair / Front Compartment Upper Side Rail Replacement (MAG-Welding)

Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed.

Installation Procedure
Create 5 x 18 mm (4/16 x 11/16 in) slots for MIG-Brazing along the edges of the front wheelhouse panel rear reinforcement as noted from the original panel. Create a 5 x 18 mm (4/ ...

Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR Syst ...

Other materials:

Removal Procedure
Support the radiator and condenser from above using the  condenser tabs on each side. Remove the lower steering intermediate shaft bolt (1). Raise the vehicle on a hoist. Refer to Lifting and Jacking the Vehicle. Remove the tire and wheel assemblies. Refer to Tire and Wheel Remov ...

Rear Axle Bushing Replacement
Special Tools CH 6616 Hydraulic Hand Pump CH 6615-10 Hydraulic Cylinder CH-48377-1 Chisel CH-49233 Adapter CH 906-42 Adapter For equivalent regional tools. Refer to Special Tools Removal Procedure Warning: Use of eye goggles is necessary to prevent personal injury. Remove the re ...

Tire Inspection
We recommend that the tires, including the spare tire, if the vehicle has one, be inspected for signs of wear or damage at least once a month. Replace the tire if: • The indicators at three or more places around the tire can be seen. • There is cord or fabric showing through the tire's rubb ...

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