Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Create 5 x 18 mm (4/16 x 11/16 in) slots for MIG-Brazing along the edges of the front wheelhouse panel rear reinforcement as noted from the original panel.

  1. Create a 5 x 18 mm (4/16 x 11/16 in) slot for MIG-Brazing where front wheelhouse front panel and front wheelhouse panel rear reinforcement overlap.
  2. Clean and prepare the attaching   surfaces for brazing.

  1. Position the front wheelhouse panel rear reinforcement on the vehicle.
  2. Verify the fit of the front wheelhouse panel rear reinforcement.
  3. Clamp the front wheelhouse panel rear reinforcement into position.

  1. Braze accordingly.

  1. Braze the joint from front wheelhouse panel rear reinforcement to front wheelhouse   front panel accordingly.
  2. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  3. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  4. Install all related panels and components.
  5. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  6. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR Syst ...

Front Compartment Upper Side Rail Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Air Conditioning Compressor and Condenser Hose Replacement (1.6L LDE, LXV, and 1.8L 2H0)
Removal Procedure Recover the refrigerant. Refer to Refrigerant Recovery and Recharging Remove front bumper fascia. Refer to Front Bumper Fascia Replacement Remove A/C compressor and condenser hose nut (1) from A/C condenser (2). Remove A/C compressor and condenser hose bol ...

Shock Absorber Disposal
Warning: Gas charged shock absorbers contain high pressure gas. Do not remove the snap ring from inside the top of the tube. If the snap ring is removed, the contents of the shock absorber will come out with extreme force which may result in personal injury. Warning: To prevent personal inju ...

Body Side Trim Panel Replacement - Left Side
Preliminary Procedure Remove the rear side door sill trim plate. Refer to Rear Side Door Sill  Trim Plate Replacement. Remove the rear seat back. Refer to Rear Seat Replacement. Remove the quarter window garnish molding. Refer to Quarter Window Garnish Molding Replacement. ...

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