Chevrolet Cruze Repair Manual: Installation Procedure
- Cut the front compartment front rail in corresponding locations to fit the remaining original panel. The sectioning joint should be trimmed to allow a gap of one-and-one-half-times the metal thickness at the sectioning joint.
- Create a 50 mm (2 in) backing plate from the unused portion of the service part and use where possible.
- Drill 8 mm (5/16 in) along the sectioning cut on the remaining original part. Locate these holes 13 mm (1/2 in) from the edge of part and spaced 40 mm (1 1/2 in) apart.
- Prepare all mating surfaces as necessary.
- Fit the backing plates halfway into the sectioning joints, clamp in place and plug weld to the vehicle.
- Align the front compartment front rail.
- Clean and prepare the attaching surfaces for welding.
- Position the front compartment front rail on the vehicle.
- Verify the fit of the front compartment front rail.
- Clamp the front compartment front rail into position.
- Plug weld accordingly.
- To create a solid weld with minimum heat distortion, make 25 mm (1 in) stitch welds along the seam with 25 mm (1 in) gaps between them. Then go back and complete the stitch weld.
- Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Collision Sectioning Warning in the Preface section.
Warning: Refer to Glass and She ...
Front Compartment Side Rail Sectioning (Long, MIG-Brazing)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Windshield Wiper Arm Replacement
Windshield Washer Arm Finish Cap
Tip
Use a small flat-bladed tool to remove finish cap.
Special Tools
BO-6626 Wiper Arm Puller
For equivalent regional tools, refer to Special Tools.
Windshield Washer Arm Nut
Caution: Refer to Fastener Caution in the Preface section.
Procedure
...
Air Vents
Adjustable air vents are in the center and on the side of the instrument panel.
Move the slats (1) to change the direction of the airflow.
Use the thumbwheels (2) near the air vents to open or close off the airflow.
Additional air vents are located beneath the windshield, driver and passenger
...
SIR Disabling and Enabling
SIR component location affects how a vehicle should be serviced. There are
parts of the SIR system installed in various locations around a
vehicle. To find the location of the SIR components refer to SIR Identification
Views.
There are several reasons for disabling the SIR system, such as re ...
