Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Drill 8 mm (5/16 in) for plug welding along the edges of the rear inner wheelhouse as noted from the original panel.

Note: If the location of the original plug weld holes can not be determined, space the plug weld holes every 40 mm (1½ in).

  1. Clean and prepare the attaching  surfaces for welding.

  1. Position the rear inner wheelhouse on the vehicle.
  2. Verify the fit of the rear inner wheelhouse.
  3. Clamp the rear inner wheelhouse into position.

  1. Plug weld accordingly.
  2. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  3. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  4. Install all related panels and components.
  5. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  6. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR System. ...

Rear Wheelhouse Panel Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Instrument Panel Accessory Bezel Replacement
Preliminary Procedure Remove transmission control cover. Refer to Automatic or Manual Transmission Control Lever Trim Cover Replacement. Instrument Panel Accessory Bezel Screw (Qty: 4) Caution: Refer to Fastener Caution in the Preface section. Tighten 2.5 N·m (23 lb in). Instrume ...

Headlamp Replacement
Preliminary Procedure Remove the front bumper fascia upper bracket. Refer to Front Bumper Fascia Replacement. Headlamp Screw (Qty: 4) Caution: Refer to Fastener Caution in the Preface section. Tip Secure the headlamp fasteners in sequence, as indicated. Tighten 2.5 N·m (22 lb in) ...

Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR System. Refer to SIR Disabling and Enabling. Disconnect the negative battery cable. Refer to Batter ...

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