Chevrolet Cruze Repair Manual: Installation Procedure

Chevrolet Cruze Repair Manual / Body repair / Collision Repair / Tail Lamp Pocket Replacement (MIG-Brazing) / Installation Procedure

Create 5 x 18 mm (4/16 x 11/16 in) slots for MIG-brazing along the edges of the tail lamp pocket as noted f rom the original panel.

Note:

Clean and prepare the attaching surfaces for brazing.

Position the tail lamp pocket on the vehicle.
Verify the fit of the tail lamp pocket.
Clamp the tail lamp pocket into position.

Braze accordingly.
Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
Install all related panels and components.
Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
Enable the SIR system. Refer to SIR Disabling and Enabling.

Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR Syst ...

This information provides repair recommendations and general guidelines for steel classified as Dual Phase Steel (Dual Phase Steel with a tensile strength up to and including 800 MPa), also known a ...

Other materials:

Hood Primary and Secondary Latch Replacement
Preliminary Procedure Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement. Remove the radiator grille support reinforcement. Refer to Radiator Grille Reinforcement Support Replacement. Hood Primary and Secondary Latch Retainer Bolt (Qty: 2) Caution: ...

Headlamp Mount Panel Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. Removal Procedure Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface sec ...

Installation Procedure
Note: If the location of the original plug weld holes can not be determined, space the plug weld holes every 40 mm (1½ in). Drill 8 mm (5/16 in) for plug welding along the edges of the rear floor panel filler as noted from the original panel. Clean and prepare the atta ...