Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Remove all mounds or loose pieces of urethane adhesive from the pinch-weld area.
  2. Inspect for any of the following problems in order to help prevent future breakage of the window:
  1. After repairing the opening as indicated, perform the following steps:

Remove all traces of broken glass from the outer cowl panel, seats, floor, and defroster ducts.

  1. Apply adhesive bead (1).

Cut into the tip of the cartridge in such a way that a bead of adhesive approx. 13 mm (0.511 in) thick is produced.

  1. Insert windshield.
  1. Secure windshield in position with fabric tape.
  2. Second mechanic required.
  3. Clean any excess urethane adhesive from the body.
  4. Use a soft spray of warm water in order to immediately water test the window.
  5. Inspect the window for leaks.
  6. If any leaks are found, use a plastic paddle in order to apply extra urethane adhesive at the leak point.
  7. Retest the window for leaks.
  8. Maintain the following conditions in order to properly cure the urethane adhesive:
  1. Install the roof rail front right and left.
  2. Install inside rearview mirror. Refer to Inside Rearview Mirror Replacement.
  3. Install windshield garnish molding. Refer to Windshield Garnish Molding Replacement.
  4. Install air inlet grille panel. Refer to Air Inlet Grille Panel Replacement.
  5. Connect battery.
Removal Procedure
Warning: Refer to Cracked Window Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section Note: Position the vehicle on level ground and move ...

Front Side Door Window Adjustment
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Warning: Refer to Express Window Down Warning in the Preface section. Preliminary Procedure Remove the fr ...

Other materials:

Passenger Seat Frame Replacement
Removal Procedure Remove front seat cushion cover (1) and pad (2) from frame (3). Refer to Front Seat Cushion  Cover and Pad Replacement Remove the wire harness (1), if equipped. Remove front seat back cushion cover (1) and pad (2) from frame (3). Refer to Driv ...

Ignition Positions (Key Access)
The ignition switch has four different positions. Notice: Using a tool to force the key to turn in the ignition could cause damage to the switch or break the key. Use the correct key, make sure it is all the way in, and turn it only with your hand. If the key cannot be turned by hand, see yo ...

Installation Procedure
Note: If the location of the original plug weld holes can not be determined, space the plug weld holes every 40 mm (1½ in). Drill 8 mm (5/16 in) for plug welding along the edges of the rear floor panel filler as noted  from the original panel. Clean and prepare the atta ...

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