Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

  1. Disable the SIR System. Refer to SIR Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove all related panels and components.
  4. Visually inspect the damage. Repair as much of the damage as possible.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.

  1. Locate and mark all the necessary factory welds of the front end sheet metal cross panel reinforcement (1).
  2. Drill all factory welds. Note the number and location of welds for installation of the service assembly.

  1. Remove the front end sheet metal cross panel reinforcement (1).
  2. Drill all factory welds.

  1. Grind factory welds of the front end upper tie bar.

  1. Remove the front  end upper tie bar (1).
Front End Upper Tie Bar Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Installation Procedure
Position the front end upper tie bar (1) on the vehicle. Verify the fit of the front end upper tie bar. Clamp the front end upper tie bar into position. Weld seam accordingly. ...

Other materials:

Test Probe Caution
Caution: Do not insert test equipment probes (DMM etc.) into any connector or fuse block terminal. The diameter of the test probes will deform most terminals. A deformed terminal will cause a poor connection, which will result in a system failure. Always use the EL-35616 GM-Approved Terminal T ...

Rear Compartment Lid Emblem/Nameplate Replacement (Rear Emblem)
Rear Compartment Lid Emblem Assembly Caution: Refer to Exterior Trim Emblem Removal Caution in the Preface section. Procedure The part and surface should be 21°C (70°F) prior to installation. The vehicle should remain 21°C (70°F) for one hour after assembly to allow adhesive to deve ...

Installation Procedure
Position the front end upper tie bar (1) on the vehicle. Verify the fit of the front end upper tie bar. Clamp the front end upper tie bar into position. Braze accordingly. Braze accordingly. Grind down weld seams as needed for related panels and components. Clean a ...

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