Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Tracing Powder or Chalk Test

Clean the weatherstrips and the contact surfaces with cleaning solvent.

  1. Apply powder or chalk in an unbroken line to the contact surface of the weatherstrip surrounding the perimeter of the suspected areas.
  2. Close the panel completely without slamming the panel. Closing the panel completely presses the weatherstrip firmly against the mating surface.
  3. Inspect the applied line on the weatherstrip. The applied line is marred where contact is good. A corresponding imprint is on the mating surfaces.
  4. Gaps or irregularities in the powder or the chalk line on the mating surfaces indicate the areas with a poor seal.

Air Pressure Test

  1. Mask off  both the pressure relief valves.
  2. Close all the windows.
  3. Turn the vehicles ventilation fan to the on position, with the selector on high speed and in the defrost mode.
  4. Unlock and close the doors.
  5. Listen for escaping air along the door and the window seals with a stethoscope or a length of heater hose.

Soap Suds or Bubble Test

  1. Mask off the pressure  relief valves.
  2. Close all the windows and the doors.
  3. Turn the vehicles ventilation fan to the on position, with the selector on high speed and in the defrost mode.
  4. Unlock and close the doors
  5. Apply the soap solution to the potential leak areas.
  6. Look for bubbles revealing escaping air.
Air/Wind Noise
Special Tools CH-39570 Chassis Ear GE-41416 Ultrasonic Leak Detector Warning: Refer to Assistant Driving Warning in the Preface section. To analyze a reported windnoise condition, test drive ...

Exterior Windnoise
Warning: Refer to Assistant Driving Warning in the Preface section. Exterior windnoise is louder when the vehicle is driven with one or more windows down. Exterior windnoise occurs when air passes ...

Other materials:

Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the front wheelhouse front panel as noted  from the original panel. Drill 8 mm (5/16 in) for plug welding where front wheelhouse front panel and front wheelhouse overlap. Clean and prepare the attaching surfaces f ...

Installation Procedure
Cut the front compartment upper side rail in corresponding locations to fit the remaining original panel. The sectioning joint should be trimmed to allow a gap of one-and-one-half-times the metal thickness at the sectioning joint. Create a 50 mm (2 in) backing plate from the unused ...

Rear Compartment Lid Emblem/Nameplate Replacement (Bowtie)
Rear Compartment Lid Emblem Assembly Caution: Refer to Exterior Trim Emblem Removal Caution in the Preface section. Procedure The part and surface should be 21°C (70°F) prior to installation. The vehicle should remain 21°C (70°F) for one hour after assembly to allow adhesive to deve ...

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